Responsibilities:
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Lead Design for Manufacturing (DFM) and Design for X (DFx) , Assembly, Quality, Reliability
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Define and implement robust manufacturing processes, including process sequencing, critical parameter development, and assembly recipes
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Drive quality, repeatability, and throughput in both prototype and production environments.
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Collaborate closely with Design Engineering, NPI, Quality, and Production teams throughout the product lifecycle
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Act as a technical lead to resolve quality and functional issues in production and with contract manufacturers.
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Develop data-driven action plans and root cause analyses to ensure timely resolution and continuous improvement.
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Lead the design and validation of novel prototype tooling and assembly equipment with 3rd third-party equipment builder.
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Collaborate with the equipment design engineer for in-house equipment development.
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Oversee internal and external development of equipment and processes for new product introduction and scale-up.
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Support the ramp-up of production lines, resolving technical issues, optimizing process performance, and ensuring lines meet takt time, yield, and labor efficiency targets.
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Perform line balancing and capacity planning studies to support efficient line layout, equipment utilization, and throughput targets as production scales.
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Maintain comprehensive process documentation, participate in Engineering Change Management
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Drive continuous improvement efforts through data collection, analysis, and feedback loops
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Mentor junior engineers and technicians, manage engineering teams as needed
Qualifications:
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Bachelor’s or master’s degree in mechanical, Manufacturing, or Industrial Engineering (or related field)
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6+ years of experience in manufacturing engineering, with a strong background in DFM, process development, and high-mix or high-volume production
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Hands-on experience with a variety of manufacturing processes (e.g., injection molding, die casting, machining, assembly automation, potting)
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Experience leading large-scale capital equipment design projects.
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Strong background in concept-to-production equipment development.
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Experience in data collection and analysis for process development or applicable process engineering expertise
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Ability to lead cross-functional projects and vendor engagements
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Strong problem-solving skills and a data-driven mindset
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Familiarity with tools such as PFMEA, DOE, root cause analysis, and SPC
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Excellent written and verbal communication skills
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Experience working in Agile development environments, including task management and sprint planning using Scrum methodologies and tools like Jira.
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Ability to travel up to 20% - 25% including internationally
Bonus Qualifications:
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Proficiency in CAD software (3D EXPERIENCE (3DX), CATIA, NX, SolidWorks, Creo etc.) for designing mechanical assemblies.
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Experience with DFM/DFA (Design for Manufacturing/Assembly) methodologies.
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Solid understanding of GD&T and its impact on manufacturability.
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Knowledge of motion control, pneumatics, hydraulics, and sensors.
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Power Electronics Assembly experience is highly valued from energy, automotive, aerospace, semiconductor, or consumer electronics manufacturing.
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Experience in Industrial Engineering Optimization and Warehouse design
Please note: This role requires working on-site 5 days a week. We do not offer hybrid or remote options.
